Teflon (PTFE) Bellow Seals
Teflon Bellow Seals (also known as PTFE Bellows Mechanical Seals) are corrosion-resistant mechanical seals designed for handling highly aggressive chemicals, acids, solvents, and hazardous fluids. Instead of a conventional spring, these seals use a flexible PTFE (Teflon) bellows to maintain sealing force, making them ideal for applications where metal springs would corrode or clog.
๐ท Key Features
- Made with PTFE (Teflon) bellows for superior chemical resistance
- Non-metallic design โ suitable for highly corrosive environments
- No dynamic O-ring โ minimal shaft wear
- Self-cleaning bellows reduces clogging
- Handles toxic, volatile, and reactive fluids safely
- Low friction and smooth operation
- Maintenance-friendly construction
โ๏ธ Main Components
- PTFE Bellows โ provides flexibility and sealing force
- Rotary Seal Face โ rotates with the shaft
- Stationary Face (Seat) โ fixed in housing
- Gland Plate / Housing โ mounts seal to equipment
- Drive Mechanism โ transmits torque to rotary face
- Secondary Seals (if required) โ static sealing
๐ง Working Principle
The flexible PTFE bellows acts as both the spring and secondary seal. It applies axial force that keeps the rotating and stationary faces in contact. A thin fluid film forms between the faces, preventing leakage while reducing friction and wear.
๐งช Materials of Construction
Metal Parts: SS304, SS316, Hastelloy (optional)
Bellows: Virgin PTFE / Filled PTFE
Seal Faces: Carbon, Silicon Carbide, Tungsten Carbide
Elastomers (if used): PTFE / Viton / EPDM
๐น Types of Teflon Bellow Seals
โข Single PTFE Bellow Seal
- For general corrosive applications
- Cost-effective solution
โข Double PTFE Bellow Seal
- For highly hazardous or toxic fluids
- Uses barrier fluid for zero leakage
โข Balanced PTFE Bellow Seal
- Suitable for higher pressure conditions
- Reduced face wear
โข Unbalanced PTFE Bellow Seal
- For low to moderate pressure services
- Economical design
๐ญ Typical Applications
- Chemical processing plants
- Acid and alkali transfer pumps
- Fertilizer industry
- Pharmaceutical manufacturing
- Pesticide & agrochemical plants
- Petrochemical industry
- Effluent treatment systems
- Dye and pigment manufacturing
โญ Advantages
- Excellent resistance to corrosion and chemicals
- Ideal for aggressive and hazardous fluids
- No spring corrosion or clogging issues
- Low maintenance requirements
- Long service life in harsh environments
- Suitable for high purity applications
โ ๏ธ Limitations
- Not suitable for very high pressure compared to metal bellows seals
- PTFE has lower mechanical strength than metals
- Temperature limits depend on PTFE grade
- Requires proper installation to avoid bellows damage
๐ข Why Choose KP Engineering Teflon Bellow Seals?
- Precision-engineered for reliability
- High-quality PTFE materials
- Designed for Indian industrial conditions
- Custom sizes available for various pump models
- Strict quality control and testing
- Competitive pricing with dependable performance
๐ Industries Served
- Chemical & Petrochemical
- Pharmaceuticals
- Fertilizers & Agrochemicals
- Food & Specialty Chemicals
- Water & Effluent Treatment
- Textile & Dye Manufacturing